意大利ATOS控(kong)制(zhi)閥(fa)具(ju)有(you)結(jié)構(gòu)(gou)簡(jiǎn)單(dan)和動(dòng)(dong)作(zuo)可靠等特(te)點(diǎn),但(dan)由於(yu)它(ta)直接與工(gong)藝(yi)介質(zhì)(zhi)接觸(chu),其性能(neng)直接影響(xiang)系(xi)統(tǒng)質(zhì)(zhi)量和(he)環(huán)境(jing)汙(wu)染(ran),所(suo)以對(duì)控(kong)制(zhi)閥(fa)必須進(jìn)行經(jīng)常(chang)維(wei)護(hù)(hu)和(he)定期檢(jian)修,尤(you)其對(duì)使(shi)用(yong)條(tiao)件(jian)惡(e)劣(lie)和(he)重要的場(chǎng)(chang)合,更(geng)應(yīng)(ying)重視維(wei)修工(gong)作(zuo)。重點(diǎn)檢(jian)查(zha)部(bu)位:
1、閥(fa)體內(nèi)壁(bi):對(duì)於(yu)使(shi)用(yong)在高壓差和(he)腐蝕性介質(zhì)(zhi)場(chǎng)(chang)合的控(kong)制(zhi)閥(fa),閥(fa)體內(nèi)壁(bi)、隔膜閥(fa)的隔膜經(jīng)常(chang)受(shou)到(dao)介(jie)質(zhì)(zhi)的沖(chong)擊(ji)和腐蝕,必須重點(diǎn)檢(jian)查(zha)耐(nai)壓、耐腐的情(qing)況(kuang)。
2、閥(fa)座(zuo):控(kong)制(zhi)閥(fa)工(gong)作(zuo)時(shí)(shi),因(yin)介(jie)質(zhì)(zhi)滲(shen)入,固定閥(fa)座(zuo)用(yong)的螺紋(wen)內(nèi)表(biao)面(mian)易受腐蝕而使(shi)閥(fa)座(zuo)松(song)動(dòng)(dong),檢查時(shí)(shi)應(yīng)(ying)予註(zhu)意。對(duì)高(gao)壓(ya)差下(xia)工(gong)作(zuo)的閥(fa),還(hai)應(yīng)(ying)檢查(zha)閥(fa)座(zuo)密封面(mian)是(shi)否沖(chong)壞(huai)。
3、閥(fa)芯(xin);閥(fa)芯(xin)是(shi)調(diào)節(jié)工作(zuo)時(shí)(shi)的可動(dòng)(dong)部件(jian),受介質(zhì)(zhi)的沖(chong)刷、腐蝕最為嚴(yán)重,檢修時(shí)(shi)要(yao)認(rèn)真檢查(zha)閥(fa)芯(xin)各(ge)部(bu)分是否(fou)被(bei)腐蝕、磨損(sun),特(te)別是(shi)在高壓(ya)差的情(qing)況(kuang)下(xia)閥(fa)芯(xin)的磨損(sun)更(geng)為(wei)嚴(yán)重(因氣(qi)蝕現(xiàn)(xian)象),應(yīng)(ying)予註(zhu)意。閥(fa)芯(xin)損(sun)壞(huai)嚴(yán)(yan)重時(shí)(shi)應(yīng)(ying)進(jìn)行更換(huan),另外(wai)還(hai)應(yīng)(ying)註意閥(fa)桿(gan)是否(fou)也(ye)有(you)類(lèi)(lei)似的現(xiàn)象,或(huo)與閥(fa)芯(xin)連接松(song)動(dòng)(dong)等。
4、膜片:"O"形圈(quan)和其它密(mi)封(feng)墊。應(yīng)(ying)檢控(kong)制(zhi)閥(fa)中(zhong)膜(mo)片(pian)、"O"形密封(feng)墊是否(fou)老(lao)化、裂損。
5、密封(feng)填(tian)料(liao):應(yīng)(ying)註意聚四氟乙烯(xi)填(tian)料(liao)、密(mi)封(feng)潤(rùn)滑(hua)油脂是否(fou)老(lao)化(hua),配合面(mian)是(shi)否損(sun)壞(huai),應(yīng)(ying)在必要(yao)時(shí)(shi)更(geng)換(huan)。
調(diào)節(jié)閥(fa)又(you)稱(chēng)(cheng)控(kong)制(zhi)閥(fa),是(shi)執(zhí)(zhi)行器(qi)的主(zhu)要類(lèi)(lei)型,通過(guò)(guo)接受調(diào)節(jié)控(kong)制(zhi)單(dan)元(yuan)輸出(chu)的控(kong)制(zhi)信號(hào),借助動(dòng)(dong)力操作(zuo)去改變流體流量(liang)。調(diào)節(jié)閥(fa)壹般由執(zhí)(zhi)行機(jī)構(gòu)(gou)和(he)閥(fa)門(mén)(men)組(zu)成。如(ru)果按(an)其所(suo)配執(zhí)行機(jī)構(gòu)(gou)使(shi)用(yong)的動(dòng)(dong)力,調(diào)節(jié)閥(fa)可以分為氣(qi)動(dòng)(dong)、電動(dòng)(dong)、液動(dòng)(dong)三種,即(ji)以壓縮(suo)空(kong)氣(qi)為(wei)動(dòng)(dong)力源的氣(qi)動(dòng)(dong)調(diào)節(jié)閥(fa),以電為動(dòng)(dong)力源的電動(dòng)(dong)調(diào)節(jié)閥(fa),以液體介質(zhì)(zhi)(如(ru)油(you)等)壓(ya)力為動(dòng)(dong)力的電液動(dòng)(dong)調(diào)節(jié)閥(fa),另外(wai),按(an)其功能(neng)和特(te)性分,還(hai)有電磁閥(fa)、電子式、智(zhi)能(neng)式、現(xiàn)(xian)場(chǎng)(chang)總線(xian)型(xing)調(diào)節(jié)閥(fa)等(deng)。
意大利ATOS控(kong)制(zhi)閥(fa)應(yīng)(ying)用(yong),發(fā)展方(fang)向(xiang)如(ru)下(xia):
小型(xing)執(zhí)(zhi)行機(jī)構(gòu)(gou):可降低(di)成本,提高流通能(neng)力;
套筒導(dǎo)(dao)向(xiang):采(cai)用(yong)套筒導(dǎo)(dao)向(xiang),有利於對(duì)中(zhong),有(you)利於降低(di)摩(mo)擦,有利於降噪,有利於流量(liang)特(te)性的互換(huan);
平(ping)衡(heng)式閥(fa)芯(xin):為(wei)降低(di)執(zhí)(zhi)行機(jī)構(gòu)(gou)推(tui)力或推(tui)力矩,采(cai)用(yong)平(ping)衡(heng)式閥(fa)芯(xin)是(shi)重要的,它對(duì)系(xi)統(tǒng)的動(dòng)(dong)態(tài)性能(neng)也(ye)有(you)改善(shan);壹體化閥(fa)芯(xin)和(he)閥(fa)座(zuo):為克服(fu)雙(shuang)座(zuo)閥(fa)密(mi)封(feng)性差的缺點(diǎn),采(cai)用(yong)相(xiang)同(tong)材質(zhì)(zhi)的壹體化閥(fa)芯(xin)和(he)閥(fa)座(zuo)組成閥(fa)內(nèi)件(jian),將(jiang)泄(xie)漏量和不(bu)平(ping)衡(heng)力同(tong)時(shí)(shi)減(jian)到(dao)最小 ;
簡(jiǎn)單(dan)流路(lu):流路(lu)簡(jiǎn)(jian)單,流阻(zu)減(jian)小,不(bu)僅(jin)可使(shi)閥(fa)兩端(duan)壓(ya)損下(xia)降,而且可降低(di)成本;
密(mi)封(feng)和(he)摩(mo)擦:密封性能(neng)和摩(mo)擦性能(neng)是矛(mao)盾的兩方(fang)面(mian),控(kong)制(zhi)閥(fa)設(shè)(she)計(jì)(ji)中(zhong)不(bu)僅(jin)要解(jie)決密封(feng)問(wèn)題,對(duì)摩(mo)擦和壽命(ming)等(deng)性能(neng)指標(biāo)也(ye)必須重視 因(yin)此(ci),填(tian)料(liao)函和(he)填(tian)料(liao)結(jié)構(gòu)(gou)的研究得到(dao)重視,旋(xuan)轉(zhuǎn)型(xing)控(kong)制(zhi)閥(fa)得到(dao)較(jiao)廣泛(fan)應(yīng)(ying)用(yong);
降低(di)噪(zao)聲(sheng):采(cai)用(yong)多種(zhong)方(fang)式降低(di)控(kong)制(zhi)閥(fa)噪(zao)聲(sheng),例如(ru),采(cai)用(yong)降噪套筒和(he)閥(fa)芯(xin),采(cai)用(yong)多級(jí)(ji)閥(fa)芯(xin),采(cai)用(yong)降噪限流板(ban),采(cai)用(yong)擴(kuò)展器(qi)等;
采(cai)用(yong)與管(guan)道同(tong)直(zhi)徑(jing)的控(kong)制(zhi)閥(fa)和(he)限(xian)制(zhi)流通能(neng)力的閥(fa)內(nèi)件(jian):利於降低(di)閥(fa)入(ru)口(kou)壓(ya)力和出(chu)口(kou)流體流速(su),不(bu)需安(an)裝異徑(jing)管(guan)等(deng)附(fu)加(jia)管(guan)件(jian),有利於降低(di)成本,通過(guò)(guo)更換(huan)流通能(neng)力大的閥(fa)內(nèi)件(jian),可擴(kuò)展流通能(neng)力,通過(guò)(guo)選用(yong)限制流通能(neng)力閥(fa)內(nèi)件(jian)可糾正(zheng)計(jì)算口(kou)徑(jing)過(guò)大的錯(cuò)誤;
在數(shù)(shu)字(zi)化信息化時(shí)(shi)代(dai),將(jiang)較(jiao)多采(cai)用(yong)智能(neng)閥(fa)門(mén)(men)定位(wei)器(qi)或通過(guò)(guo)數(shù)(shu)字(zi)控(kong)制(zhi)器(qi)等實(shí)現(xiàn)(xian)非(fei)線(xian)性規(guī)(gui)律(lv),補(bǔ)償(chang)被控(kong)對(duì)象非(fei)線(xian)性,將(jiang)較(jiao)少選(xuan)用(yong)控(kong)制(zhi)閥(fa)流量(liang)特(te)性來(lái)(lai)補(bǔ)償(chang)被控(kong)對(duì)象非(fei)線(xian)性;
閥(fa)內(nèi)件(jian)的材料(liao)隨溫(wen)度(du)變化,因(yin)此(ci),應(yīng)(ying)考慮不(bu)同(tong)溫(wen)度(du)下(xia)熱(re)膨脹(zhang)造(zao)成的影響(xiang),也(ye)要(yao)考慮在高溫(wen)下(xia)耐(nai)壓等(deng)級(jí)的變化等(deng),應(yīng)(ying)考慮材料(liao)的耐腐蝕性、抗疲勞(lao)性等性能(neng)